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Custom Iron-On Patches For Hats

Customize In 6 Easy Steps

Design and order bulk custom iron-on patches to make your hats stand out and showcase your design.
With high-quality craftsmanship and a range of options for personalization, satisfaction is guaranteed.

Size / Qty 50 100 200 300 500 1000 1500 2000 2500
1.5" $5.64 $4.18 $3.64 $3.10 $2.56 $2.24 $2.13 $2.02 $1.92
2" $6.05 $4.48 $3.92 $3.38 $2.84 $2.48 $2.36 $2.24 $2.13
2.5" $6.35 $4.70 $4.14 $3.58 $3.04 $2.68 $2.55 $2.42 $2.30
3" $6.78 $5.02 $4.42 $3.82 $3.24 $2.88 $2.74 $2.60 $2.47
3.5" $7.05 $5.22 $4.64 $4.06 $3.48 $3.12 $2.96 $2.82 $2.68
4" $7.43 $5.50 $4.88 $4.26 $3.64 $3.28 $3.12 $2.96 $2.81
4.5" $7.78 $5.76 $5.12 $4.48 $3.82 $3.44 $3.27 $3.10 $2.95
5" $8.15 $6.04 $5.38 $4.70 $4.02 $3.60 $3.42 $3.25 $3.09
6" $9.38 $6.95 $6.19 $5.41 $4.62 $4.14 $3.93 $3.74 $3.55
6.5" $10.78 $7.99 $7.12 $6.22 $5.32 $4.76 $4.52 $4.30 $4.08
7" $12.40 $9.19 $8.18 $7.15 $6.11 $5.48 $5.20 $4.94 $4.69
7.5" $14.26 $10.56 $9.41 $8.22 $7.03 $6.30 $5.98 $5.68 $5.40
8" $16.40 $12.15 $10.82 $9.45 $8.09 $7.24 $6.88 $6.53 $6.21
8.5" $18.86 $13.97 $12.44 $10.87 $9.30 $8.33 $7.91 $7.52 $7.14
9" $21.69 $16.07 $14.31 $12.50 $10.69 $9.58 $9.10 $8.64 $8.21
9.5" $24.94 $18.48 $16.46 $14.38 $12.30 $11.01 $10.46 $9.94 $9.44
10" $28.68 $21.25 $18.93 $16.53 $14.14 $12.66 $12.03 $11.43 $10.86

Step 1 Select Patch Style

Flock Patches
17 sizes available
Most Popular
Embroidered Patches
23 sizes available
Most Popular
3D Embroidered Patches
23 sizes available
Woven Patches
23 sizes available
Printed Patches
39 sizes available
Chenille Patches
18 sizes available
Multi Color Chenille Patch
31 sizes available
PVC Patches
13 sizes available
Leather Patches
11 sizes available
Woven Labels
5 sizes available
Printed Care Labels
2 sizes available
Heat Transfer Patches
31 sizes available
3D Silicone Patches
13 sizes available
Bullion Patches
21 sizes available
Sequin Patches
21 sizes available
Embroidery Button Pins
2 sizes available

Step 3 Customize Your Patch

Total Qty: 0|Price: $0.00

Note: This is just a sample preview. Art Team will review your order and send a final design for review before production starts. If any special requirements then you can mention in comment section.

Before we start your order, we will send a free visual image of your customized patch.


Ironing Method: Iron patches with 150 to 160 ℃, last ten seconds, peel the protective film off after cooling.
Determining the size of your custom patch is simple. Input your desired sizing below and we will automatically calculate it for you.
Please note: We will round up the measurement to the nearest half-inch!
Min Width - 1.5", Max Width - 10"
Min Height - 1.5", Max Height - 10"

Your Patch Size: 0.00

At least 1 artwork file required with selection with Upload My ArtWork.
Preferred File Type for Better Quality Product: AI, EPS, PSD, PDF
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Step 4 Choose Your Guaranteed Delivery Date

Please Enter Qty Above to See Delivery Date Options.

Review Order Details


Flock Patches

Total Quantity:


Total Amount:

$0.00 (All Inclusive)

Delivery date:

Custom Iron-On Patches For Hats Description

Attaching custom patches to hats allows you to showcase important information or express your unique style. Our iron-on method ensures simple and durable application, offering a wide range of personalization options to have beautiful iron-on patches for hats custom-made. These patches are also suitable for attaching to jackets, bags, jeans and other apparel. Use them to indicate your membership of a team or club, or to display an achievement or commitment to a certain fandom. Designs can be tailored to your specific purpose and production is processed using cutting-edge techniques and durable materials.

Embroidery Level:

Thread Type:
Glow in the Dark
Metallic Gold
Metallic Silver

Border Style:
Die Cut
Hot Cut

Backing Cloth: Standard Twill

Minimum Width/Height: 2 inches.
Maximum Width/Height: 12 inches.

Bulk Custom Iron-On Patches FAQs

We offer a diverse range of materials for iron-on hat patches, each providing unique embroidery options and outcomes. Explore our design wizard to discover the possibilities that best suit your needs. Rest assured, all materials are of high quality and durability. Should you require any assistance in selecting the right option, feel free to reach out to us for support.

With various materials and embroidery choices available, there's a wide array of customization options for your iron-on hat patches. However, it's essential to consider the limitations imposed by the heat-activated iron-on adhesive. Certain patch types, such as sequin patches, are not compatible with this backing method. If you desire such patches, you may need to opt for an alternative application method.

If you're considering alternatives to custom iron-on patches for hats, we also offer patches that can be applied using fabric adhesive or sewn on. Each method has its advantages and disadvantages, so the choice ultimately depends on your preference. Generally, the iron-on approach is considered a great balance of simplicity and durability, making it a popular choice among our customers.

Yes, you can create your own custom patch design.

Common materials for personalized iron on for hats patches include embroidered fabric, PVC, and woven fabric.

We allow you to submit your design electronically via email or through our website.

Yes, custom iron on logo hat patches and felt letter patches can be made in various shapes and sizes to suit your preferences.

While intricate designs can be created, it's important to keep in mind that certain details may be more challenging to replicate accurately on our iron on personalized patches for hats.

The turnaround time for printed large iron on patches for hats production can vary depending on the complexity of the design and the workload of the manufacturer. It's best to check with the specific provider for an estimated timeframe.

Yes, We offer a minimum order quantity of 10 for our personalized iron on patches for hats.

Yes, you can choose the colors for your fully custom jean patches. We offer a wide range of thread or material colors to choose from.

Absolutely! We offer many backing options for our customized patches. Including Iron-on backing.

You only have to follow 6 easy steps to get your order customized. 1. Choose your patch backing. 2. Select patch shape. 3. Select embroidery level, 50%, 75% or 100%. 4. Select border style, Merrowed or Hot Cut. 5. Input quantity and customize your patch. You have an option to upload your artwork. Click ""Browse"", it will route you to your files to select your favorite picture or you can select ""Email my Artwork Later"" from the drop-down menu if the image is not available yet. It will let you continue with the order without an attachment. You can send the file at sales@custompatchfactory.com once your artwork becomes available. 6. Select the delivery date. Then you can proceed to Add to Cart to enter your shipping information and payment method. Click submit and the confirmation email with your order number will be sent to you right away, and you're all set!

It's free shipping via FedEx unless you want it on an earlier date.

You can still continue placing the order if your artwork isn't available yet. Just select "Email my Artwork" from the dropdown menu and send the artwork to us whenever it's available at sales@custompatchfactory.com.

We don't just give a discount for first-time customers, you can always have the 10% off every time you place an order! Just use SAVE10 coupon code upon checkout.

You can pay using credit cards, debit cards, checks, and even PayPal.

The easiest way to make a payment is by clicking the Proof Approval Link. Once you approve the proof, the system will route you to our payment page. You can also call or chat with our friendly customer service associate to assist you with the payment.

Pay Later option will allow you to checkout without payment and no obligation to order. The system will not ask you to enter any bank account information as you checkout. All orders under this option are considered priority order in which the proof will be sent to you within 30 minutes after the order was placed. Our designers are ready to modify the proof as much as you want until we hit the mark of your desired design. You have an option to cancel the order under a pay later option if you didn't like the proof.

Custom Iron-On Patches For Hats Reviews

Photos of Bulk Custom Iron-On Patches

Custom Iron-On Hat Patch Videos

Where to Use Custom Iron-On Patches For Hats


Sports Teams

Any sports club or team often provides custom apparel for its members to showcase their affiliation. Baseball caps and hats are popular choices, and you can have custom iron-on patches for hats made to enhance this representation. These patches can be attached not only to hats but also to kit bags and jerseys, allowing team members to proudly display their membership during training, competitions, and everyday activities.


Military Groups

In military groups, displaying one's rank, battalion, and other identifying details is crucial. Custom patches offer a simple and effective solution, and you can order bulk custom iron-on patches for hats, shirts, and other apparel. These patches boast high-quality stitching, precise designs, and outstanding durability, making them well-suited to withstand the challenges of military activities. With these custom patches, members of the group can be easily and clearly identified in various situations.


Boy Scout Groups

Boy scout groups often use custom patches to showcase membership, levels of attainment, and earned badges. Get custom-made iron-on patches for hats, making it easy for members to apply them to hats, shirts, bags, and more. These durable patches can include intricate designs, fostering a stronger connection among members and boosting their confidence in their accomplishments. Beyond practical identification and membership purposes, these custom patches serve as a source of pride for the scouts.


Airsoft Teams

Members of an Airsoft team need to be easily identifiable with team colors, logos, ranks, and name badges. Custom iron-on patches for hats can play a crucial role in achieving this. With intricate, vibrant designs available in various custom sizes and shapes, these patches will clearly indicate team membership and roles. Additionally, they foster a sense of pride and unity among team members, strengthening their bond and commitment to team goals during training, competitions, and in their daily lives.

Custom Iron-On Patches for Hats Tips

Choose the correct place to apply your custom iron-on patches

Though we discuss having iron-on patches for hats custom-made, it's important to note that these versatile patches can be applied to various items of apparel. From jeans and shirts to jackets and even bags or bandanas, you can choose the most appropriate item for patch application. The key is ensuring that your custom patches are clearly visible and effectively serve their intended purpose.

Consider each aspect of designing your custom iron-on patches for hats carefully

Our design wizard guides you through the process of ordering bulk custom iron-on patches step by step. Each design decision you make significantly impacts the final product. Take the time to consider how your choices will affect the end result, including shape, embroidery, backing, and more. Thoughtfully and carefully make these decisions for the best possible results.

Never underestimate the importance of patch maintenance

Durability is of utmost importance for custom iron-on patches, whether used on hats or other apparel. Proper maintenance is crucial to ensure they last as long as possible. To achieve maximum longevity, take care when cleaning them, avoiding excessively high temperatures or spin speeds that may compromise the adhesive. Follow our recommendations for cleaning and caring for your patches to ensure their extended lifespan.

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