How To Sew On Boy Scout Patches (Including Placement Tips) - CustomPatchFactory.Com
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How To Sew On Boy Scout Patches

Sewing boy scout patches onto uniforms and sashes is a cherished tradition that displays key accomplishments of the wearer. In this guide, we explore how to sew on boy scout patches securely and neatly. Whether you’re a Scout yourself, or the parent of one, developing this skill ensures badges remain in place through all your scouting activities.


We introduce essential tools and techniques for different patch types, as well as tips for achieving a good finish. With a strong understanding of the proper methods, you can display Scout accomplishments with pride whilst upholding the decorum of the uniform’s rich heritage. Let’s dive right into the details of how to sew on Scout patches.

How To Sew On Boy Scout Patches

Key Takeaways

  • Boy Scout patches are a great way to personalize uniforms and display commitment and achievements.
  • Sew-on Boy Scout patches are a convenient, durable choice, and the methods for attaching them are fairly straightforward.
  • You will need to choose between hand-sewing and machine-sewing to apply Boy Scout patches, following best practices and avoiding common pitfalls.
  • Alternatives to sewing for Boy Scout patches include iron-on solutions, Velcro backings, and using fabric glue.
  • We supply high-quality custom patches in a range of materials, with generous bulk discounts. Use our service to create bespoke BSA patches for uniforms.

Preparation Required To Sew Boy Scout Patches

Learning how to sew Boy Scout patches is a meaningful way to showcase commitments to the organization and personal achievements. They are an integral part of the Boy Scouts of America, symbolizing challenges overcome, skills learned, and values embraced. Sewing them on creates a strong, durable bond that will withstand vigorous scouting activities, but it needs to be done right.

To prepare, gather the following materials:

  • Your patches
  • The uniform (or other item you wish to attach the patches to)
  • Matching thread
  • Needles
  • Scissors
  • Sewing machine (Optional)

Distribute the patches on the uniform to plan where you will place them, aiming for optimal alignment and even spacing. Check that the fabric you are sewing onto is clean and flat, as wrinkles or folds could impact the precision of your sewing.


Prepare the patches by trimming away loose threads and ensuring they are neatly oriented before you begin sewing. These initial steps lay the foundation for a streamlined and precise sewing process. Do them to achieve a polished result that preserves the professional appearance of your Scout uniform.

a group of young Scouts with patches on their uniforms

How To Sew Patches On Scout Uniforms

Sewing Boy Scout patches onto a uniform is a precise process. As with motorcycle vest patch placement, there are specific traditions for where to put certain patch types to look professional and achieve a secure bond.

Here is a step-by-step guide for how to sew on Boy Scout patches:

  1. Gather your materials: As mentioned, you will need your Boy Scout uniform, patches, sewing needles, matching thread, and scissors.
  2. Plan placement: Arrange the patches on the uniform where you intend them to go. Use the BSA guidelines as reference for proper placement, and orient them evenly.
  3. Thread needle: Use the matching thread to thread the needle and knot the end securely.
  4. Start sewing: Begin sewing from the inside of the uniform to conceal the knots. Use small, even stitches around the patch edges, maintaining a consistent thread color.
  5. Secure corners: If there are corners or edges, pay specific attention to ensure they are attached securely.
  6. Finish: When complete, knot the thread tightly on the inside and trim away excess thread for a polished finish.

You can finish the job by pressing the uniform to remove wrinkles and you will have a neat, tidy uniform with new patches attached.

How To Sew On Cub Scout Patches To A Sash 

Sewing Boy Scout patches onto a sash requires equally careful attention to detail. Proper alignment is crucial, and you also need to achieve a secure attachment. Here is a simple guide to getting it right.

  1. Prepare your materials: In addition to the Boy Scout sash and patches, you will need matching thread, sewing needles, and scissors.
  2. Plan placement: Again, there are guidelines from the BSA on where to position your patches on a sash. Refer to these and aim for accurate and symmetrical placement.
  3. Thread your needle: get your needle threaded with the matching thread and tie a secure knot.
  4. Sew onto the sash: Sew from the rear of the sash so that knots are not visible. Sew with small, even stitches around the patch edges, aiming for complete coverage.
  5. Secure edges: Wherever you see corners and edges, pay extra attention to stitch them securely for a durable bond.
  6. Finish: A secure knot on the backside will seal the thread, and you can trim away any excess.

Again, you can press the sash for a polished finish, and you should periodically check the patches to ensure they are still securely in place.

Other Things To Sew Boy Scout Patches To

There are various items you can Sew Boy Scout patches onto besides uniforms and sashes. Commemorate achievements and add personal flair by sewing them onto:

  • Blankets: A great solution to create a keepsake patch blanket where each patch represents something meaningful.
  • Gear bags: Customize backpacks and gear pouches with patches to showcase your Scouting pride.
  • Hats and caps: You can sew patches onto headwear for a casual yet personalized look on outdoor excursions.
  • Jackets/vests: Attach patches to lightweight outerwear to display on outdoor activities or camping trips.
  • Merit badge displays: You could sew Boy Scout patches onto fabric panels or boards to display badges in a creative yet organized way.
  • Tote bags: Personalize your tote bag for carrying Scouting essentials with pride.


Order from us to get custom Scout patches crafted to meticulous specifications and enjoy generous wholesale discounts on bulk orders. We offer cost-effective, high-quality sew-on patches made from various materials that will display your designs and meet BSA regulations for size, shape, and anything else.

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Sewing On Cub Scout Patches: Machine Or Hand Sewing?

The choice between hand sewing and using a machine is a key decision in how to sew on Boy Scout patches. There are various factors that come into play, including equipment available, time, skill level, and the required durability. Here are the advantages of each:

Hand sewing

  • Precision: You can be very precise with your patch placement and alignment by choosing this option.
  • Control: You will have maximum control over the stitching process, particularly on delicate fabrics or intricate designs.
  • Portability: This method can be undertaken anywhere with minimal equipment.

Machine sewing

  • Speed: Sewing machines are much faster than hand-sewing, so they are ideal if you are attaching multiple patches.
  • Durability: The stitches from a machine are strong and secure, which is important on frequently-worn uniforms.
  • Consistency: Machine stitches have excellent uniformity, delivering a neat and professional look.

Generally speaking, machine sewing is the preferred option for sew-on Scout patches, as they offer greater efficiency and durability. But hand-sewing may be preferred by many as it requires less equipment and you can be more precise.

How To Sew On Boy Scout Patches By Hand

We have gone over a step-by-step guide for how to sew a patch on by hand. When sewing Boy Scout patches, there are various common mistakes and pitfalls to avoid, so let’s look at error-free hand sewing of Boy Scout patches:

  • Uneven stitching: Avoid this by meticulously applying small, equal stitches along the patch edges to achieve a secure hold without puckering the fabric.
  • Loose threads: The thread should be knotted securely at both ends, with excess fabric trimmed away for a neat finish that won’t unravel.
  • Crooked placement: Fabric chalk or temporary fabric adhesive can be helpful to mark exact placement and orientation before sewing.
  • Puckered fabric: Pull the fabric taut and make sure it is smooth before you start sewing.
  • Mismatched thread: Choose a thread color that is a visual match to the border of the patch for a seamless finish.
  • Incorrect needle size: It is essential to use a needle that is appropriate for the fabric weight. Using the wrong needle could make sewing difficult and even lead to damage.


Avoid these mistakes to sew Boy Scout patches on by hand effectively.

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Alternative Methods To Sewing On Cub Scout Patches

If you don’t want to sew on Boy Scout patches, there are various alternatives for how to apply patches without sewing. Our customized patches can be supplied with a range of different backing types to get the attachment method you want. Here are the most common alternatives:

  • Iron-on patches: These are convenient as they require only an iron and a few minutes of your time. As long as your fabric can withstand heat, you can follow the patch manufacturer instructions for a durable bond.
  • Velcro patches: These offer flexibility as you can easily remove and replace patches to change up your look. You will need a 2-part Velcro backing, and the ‘loop’ part can be glued or sewn onto the fabric.
  • Fabric glue: Fabric glues can deliver strong, washable bonds to attach patches to apparel. A high-quality adhesive applied thinly to the back of the patch is usually sufficient, then you press it firmly to the fabric in line with manufacturer guidelines.

These methods may be quicker than sewing, and you can order custom patches from us with any of them. Let’s look at two of these options in a little more detail.

Iron-On Patches

The most common alternative to sewing Boy Scout patches is the iron-on solution. It’s a straightforward process - here’s how to iron on patches:

  1. Gather supplies: You will need your uniform, the patches, a clean, thin cloth, and an iron.
  2. Prepare the uniform: Lay the uniform flat on a heat-resistant surface like an ironing board.
  3. Place the patch: Put the patch where you want it to go, with correct alignment, and the adhesive side down.
  4. Cover with a cloth: Place the thin cloth, or parchment paper, over the patch to protect the fabric from direct heat.
  5. Warm the iron: Set the iron to the appropriate temperature for the fabric.
  6. Iron the patch: Apply firm, equal pressure over the patch with the iron for the recommended time in the patch instructions.
  7. Cool and check: Once the patch has cooled, check the adhesion and repeat the process if necessary.

Ironing on is a good alternative to sewing on Boy Scout patches because it is quick and easy, and achieves a fairly robust bond. But the attachment may not be as durable as a sew-on one, so you should consider your needs carefully.

Velcro Patches

When you order 2-part Velcro patches from us, you have a convenient solution to apply Boy Scout patches to your uniform. Here’s how to use this flexible alternative to sewing:

  1. Prepare the Velcro: Separate the hook (rough) and loop (soft) parts of the patch.
  2. Position the Velcro: Decide where you want to place the patch on the uniform. With our patches, the loop side goes on the uniform, while the rear of the patch has the hook side.
  3. Attach the Velcro: Peel off the adhesive backing of the loop side and press it firmly onto the uniform. You could add some basic stitching for a more secure attachment.
  4. Allow adhesion: Keep pressure on the loop part of the Velcro for the time recommended in the instructions to ensure a strong bond.


With the loop part in position, you can attach the patch with the hook backing for a secure application, but it can easily be removed and replaced at will. Our custom velcro patches are a flexible option that offer versatility alongside durability.

a group of young scouts by a tent for how to sew on boy scout patches

Tips To Sew On Boy Scout Patches Like A Pro

In learning how to sew on Boy Scout patches to a uniform or anything else, there are various tips that can help you achieve a professional-looking finish. Pay attention to the following advice:

  • Use matching thread: Choose a thread that matches the color of the patch or uniform fabric for a seamless finish.
  • Secure patches: Pin the patches in place before you start sewing to ensure they don’t shift during the application process.
  • Start small: Stitching should begin from the inside of the uniform to conceal knot ends and achieve a clean finish.
  • Backstitch: If sewing by hand, choose a backstitch for durability.
  • Trim excess thread: Use sharp scissors to cut away loose thread close to the fabric once you have tied your knots.
  • Be meticulous: Take your time to sew along the patch border or within pre-marked lines for a professional appearance.
  • Press patches: You could flatten and set the stitches by pressing with a warm iron once complete, improving the attachment and appearance.


Our custom embroidered patches are designed with a professional, vibrant appearance. By following the guidance provided in this post, you will sew them to your Boy Scout uniform for the perfect presentation and maximum durability to get the most out of them.

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Frequently Asked Questions About How To Sew Boy Scout Patches

How To Sew On Scout Patches Like A Pro

Avoid common mistakes and follow best practices like using matching thread, knotting from the inside, and applying a durable backstitch. This way, you will get a clean, polished appearance that looks professional.

Common Mistakes With Sewing Patches On Cub Scout Uniform

The most common mistakes when sewing on Boy Scout patches include uneven stitching, leaving loose thread, and improper alignment of patches. Take your time to avoid these errors for the best possible results.

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