How To Sew On A Patch? (Best Stitches, Placement & Tools) - CustomPatchFactory.Com
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How To Sew On A Patch? (Best Stitch Types, Placement Ideas, Threads, And Tools)

Learning how to sew on a patch is a practical and creative skill. Whether you are mending clothing, showcasing affiliations, or expressing personal style, sewing patches offers durability and customization.


In this guide, we explore everything from how to hand sew patches to the best stitch to sew on patches. Accessible for beginners with precision and control, the insights here will make patch sewing a rewarding and lasting skill.

How To Sew On A Patch? (Best Stitch Types, Placement Ideas, Threads, And Tools)

Key Takeaways

  • Sewing on a patch provides durability unmatched by adhesives and ironing. Learn both machine and hand sewing techniques to match your skill level.
  • You should choose patch types based on material and aesthetics to get the best possible results.
  • You will need needles, threads, pins, scissors, and thimbles. Stitch type affects the visibility and strength of your patch.
  • We supply high-quality custom patches in a range of materials and styles that can be sewn onto your garments for a durable, high-quality result.

How To Sew On A Patch?

To sew on a patch, start by selecting your patch and positioning it on the desired garment. You will need to secure it in place using pins or basting stitches, then thread your needle, knot one end, and stitch around the border of the patch.

  • Functional repairs: Place the patch over worn or torn fabric.
  • Decorative embellishments: Think about symmetry and personal style.

A whipstitch or running stitch is good for straight-edged patches, while a backstitch may provide better control for curved shapes. There are different stitching considerations for embroidered patches, fabric-based patches, and appliqué designs.


Hand-sewing offers flexibility and control, while machine sewing is faster and easier on thicker fabrics. However you proceed, work with us to create custom chenille letter patches or other personalized patch types.

a woman practicing sewing for how to sew on a patch

What Is The Best Way To Sew A Patch?

The best way to sew on patches begins with thoughtful placement. Your chosen location should be both practical and visually balanced, and etiquette is important. Popular locations include pockets, sleeves, pant legs, or backpacks.

Let’s look at some tips:

  • Assess the fabrics: You need to check that the patch and the garment are compatible.
  • Special considerations: For flexible fabrics like jerseys or knits, a stretch-compatible thread or stabilizer may be needed.
  • Visibility: Do you want your stretches to be visible? A contrast thread with decorative stitches will help, or you could choose a hidden backstitch to keep it invisible.
  • Secure: Pin the patch in place before sewing.
  • Reinforce: Add double stitching or overlap your stitches slightly for added durability.


Explore how to sew patches onto jeans and other fabrics permanently to prevent fraying and keep the patch flush against the fabric.

Looking for a long-lasting solution to attach your custom chenille patches?

Work with us to create custom chenille patches and follow the guidance in this article to sew them on for a vibrant, durable embellishment on your apparel.

Best Way To Sew On Patches Permanently

The best way to sew on a patch permanently combines multiple methods for maximum security. Measuring the durability of garments is challenging, but here’s a method to sew patches on for maximum durability:

  1. Starting steps: Apply a thin layer of fusible web backing to the patch.
  2. Sewing: Once set, sew around the patch edges with a strong, consistent stitch. Backstitch and zigzag stitches are good for strength.
  3. Reinforce: This is particularly important for the corners as these are often the first places where lifting occurs.


Use polyester thread for maximum durability through multiple wash cycles. Some also choose to apply fabric glue along the edges after sewing for added protection. This dual approach is considered the gold standard to sew patches on permanently.

How Do You Hand Sew A Patch?

Hand sewing a patch is a good option for control and precision. It is a great solution to sew a patch onto a jacket, so use the following method:

  1. Gather essentials: You will need a sharp needle, matching thread, scissors, thimble, and pins.
  2. Prepare: Choose your patch and mark its position with chalk or a fabric pencil. Pin the patch in place.
  3. Sew: Thread the needle, knot the end, and start stitching from the inside of the garment to hide the knot.
  4. Considerations: Use even stitches around the edge. Whipstitch or running stitch are good choices.
  5. Reinforce: For added strength, double back over stress points.

Hand sewing patches is perfect for delicate fabrics, irregular surfaces, or when a machine simply can’t reach. It’s also a great choice for customizing with visible, decorative stitching.

What Is The Best Hand Stitch For Patching?

The best hand stitch for patches depends largely on your goal. Options include whipstitch, running stitch, backstitch, and blanket stitch. Let’s look at them in more detail:

  • Whipstitch: This is quick and secures the patch edges cleanly, perfect for casual clothing.
  • Running stitch: This is basic and great for invisible patch stitching when matched to the fabric’s color.
  • Backstitch: With superior strength, this is ideal for denim and canvas.
  • Blanket stitch: Perfect to add decorative style while securing edges.


Go with tighter, smaller stitches for durability and looser ones for flexibility. The best stitch for patches by hand balances aesthetics and function, preventing fraying and keeping patches secure.

Create custom embroidered patches and sew them on for a durable attachment

Our custom embroidered patches are crafted to your unique designs with vibrant, durable stitching. Sew them in place for a long-lasting attachment and stylish accessory.

Explore options

How Do You Choose Thread For Sewing On A Patch?

Choosing the right thread begins with matching it to your fabric and patch. Your options include polyester and cotton, each of which has distinct advantages. Let’s explore them:

  • Polyester thread: This is ideal for strength and stretch, often used on outerwear and activewear.
  • Cotton thread: A great choice for natural fabrics, but it is less durable.

Color-matching thread makes stitches blend, while contrasting threads makes them a decorative feature. Be mindful of thread weight: thicker threads add definition, but too thick may cause light fabric to pucker. Top brands include Gütermann, Coats & Clark, or DMC for quality and consistency.


Work with us to create custom cheap patches that are easy to sew on with clean borders and high thread counts.

What Tools And Materials Are Needed To Sew A Patch?

There are various essential tools that you need to sew a patch. You can’t do it without hand-sewing needles, strong thread, sharp scissors, straight pins, and a thimble. However, there are some optional tools that you might find helpful:

  • Embroidery hoop: This can be useful to keep fabric taut.
  • Tailor’s chalk: Use this to mark the patch placement.
  • Basting tape: This is helpful for positioning the patch.
  • Seam ripper: A good tool to have for fixing errors without damaging the fabric.

If you are working with thick materials, like sewing onto jeans or a leisure backpack, you might want a heavier-duty needle and pliers to pull it through. Always work in good lighting and protect fingers with a thimble or finger guard.

a person preparing to sew on jeans for how to sew on a patch

Looking to embellish your hat to express your personality or display branding?

Work with us to create custom patches for hats and use the techniques in this guide to sew them onto baseball caps, bucket hats, beanies, and more for superior style.

What Is The Best Stitch To Attach A Patch?

The best stitch for attaching a patch depends on the fabric and function. For most garments, a backstitch offers a high degree of durability, particularly on high-stress areas. However, a whipstitch or zigzag stitch can also be good:

  • Whipstitch: This works well for decorative edges or patches with clean-cut borders.
  • Zigzag stitch: This is good for flexible fabrics as it can stretch without breaking.

Stitching through thick or layered materials takes strong needles and shorter, tighter stitches to resist stress. If you are learning how to sew a patch on a hat, this is a key consideration, and consistency is key. For decorative appeal, consider a visible blanket stitch.

What Stitch Is Used For Patches On Denim Or Canvas?

For tough fabrics like denim or canvas, durability is all-important. The backstitch is generally considered the best choice as it is strong, resistant to wear, and anchors patches securely. Make sure you use thick polyester thread and a sturdy needle, like a denim or upholstery needle.

Saddle stitching is another good option. It is often used in leatherworking, so it works well for patch sewing on dense materials. Whichever option you choose, here are some tips:

  • Reinforce corners with additional stitches to prevent peeling.
  • If aesthetics matter, topstitching with a contrasting thread adds visual appeal.
  • When sewing patches on jeans, jackets, or bags, use short, tight stitches for better hold.

With these techniques, you can ensure the patch withstand repeated washes and the natural wear of rugged fabrics.

How To Blanket Stitch A Patch On Fabric Or Clothing?

A blanket stitch is decorative and functional, so it is great for appliqué or visible patch borders. Start by securing your patch in place using pins or fabric glue. From here, the steps are as follows:

  1. Thread a needle, knot the end, and start from the underside.
  2. Insert the needle upward near the patch edge, loop the thread under the needle, and pull through.
  3. Repeat at even intervals around the patch, forming evenly spaced loops.
  4. Maintain consistent depth and spacing for a neat look.


Blanket stitches are great for preventing fraying and they work well on felt, fleece, or wool patches. This is a popular technique for artistic embellishment and strong hand-sewn patch attachment.

Create custom brand patches to attach to uniforms and accessories

We can bring your custom brand patch designs to life with logos, mascots, and more. Create with us and use the techniques in this article to sew the patches into place.

Get started

Can I Sew On Patches With A Sewing Machine?

It is definitely possible to sew patches with a sewing machine - in fact, this option is ideal when speed and consistency are important. Machines are great for handling large or repetitive tasks with neat, even stitches.

Depending on the patch’s design, a zigzag or straight stitch is usually best. Choose a matching thread to make stitches blend, or opt for a contrasting one for style. The patch and fabric should lie flat to avoid puckering when you sew.

If you are working with thicker fabrics or multiple layers, use a heavy-duty needle and adjust the tension settings. Some machines struggle with small or curved patches, but a free-arm machine is more versatile for these jobs.

Machine sewing is ideal for standard shapes and durable patches.

Is It Better To Sew Patches By Hand Or Machine?

The choice between hand and machine sewing depends on the patch size, fabric, and desired finish. Let’s look at the advantages of each option:

  • Hand sewing: This offers greater control, so it is ideal for curved or delicate areas. Use it for irregular shapes or placing patches in hard-to-reach spots like sleeves or hats. It also allows for creative flexibility, like using a blanket stitch for decoration.
  • Machine sewing: This option is faster and more uniform. It is best for flat surfaces and large patches. Use it for bulk patch sewing or repeated designs.


Machine sewing saves time, but hand sewing offers precision. It’s a key consideration when exploring iron-on vs sew-on patch difference, and you will need to choose one if you work with sew-on patches.

How Do You Keep A Patch Straight While Sewing?

Keeping a patch straight while sewing is important for a polished finish. From using tailor’s chalk to applying straight pins, here are some tips:

  • Tailor’s chalk: Use this to mark positioning.
  • Straight pins: Apply at corners and edges to anchor the patch in position. Fabric glue or basting tape are good alternatives.
  • Fusible web: This will make it easier to sew the patch securely.

Always work in a well-lit area to spot any shifts early. Whether you are sewing onto a custom apron, jacket, jeans, or anything else, good prep prevents misaligned results.

What Decisions Should You Make Before Sewing A Patch By Hand?

Before deciding to sew a patch by hand, plan carefully. The first task is to assess the fabric type. Lightweight materials need finer needles and thread, while denim or canvas may need more heavy-duty options.

Here are some other key considerations:

  • Purpose: Choose an appropriate patch for decorative, branding, or repair purposes.
  • Placement: Consider where your patch will go for symmetry and comfort.
  • Stitches: Choose a stitch type - whipstitch for quick work, backstitch for strength, or blanket stitch for style.
  • Thread color: This could be either matching or contrasting.


These decisions make hand sewing patches easier and more effective, and can help achieve a professional result. Whether you create custom flag patches or any other styles with our service, you need to make the right decisions for sewing.

a selection of sewing supplies for how to sew on a patch

Frequently Asked Questions About How To Sew On A Patch

How To Sew On A Patch For Beginners?

Gather a needle, thread, scissors, and pins. Place the patch where you want it, secure it in place, then use a simple whipstitch or running stitch. Practice on scrap fabric if needed.

What Is The Best Stitch To Sew On A Patch?

The backstitch is the most durable, while the whipstitch is easiest for beginners. Blanket stitches are a good option if you want decorative edges.

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